using iWare_SCADA_BusinessLogical.BLL;
using iWare_SCADA_BusinessLogical.Utils;
using iWare_SCADA_Model;
using iWare_SCADA_Model.MiddleModel;
using log4net;
using System;
using System.Collections.Generic;
using System.Data.Entity.Core.Common.CommandTrees;
using System.Data.Entity.Validation;
using System.Data.SqlTypes;
using System.Diagnostics;
using System.IO;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Web.UI.WebControls;
using System.Windows.Forms;
namespace iWare_SCADA_BusinessLogical
{
///
/// OP80质量数据采集
///
public class OP80QualityDataHandler : DataCaptureHandler
{
public static readonly OP80QualityDataHandler Instance = new OP80QualityDataHandler();
public static readonly string path = ConfigHelper.GetConfigString("OP80QualityData");//OP80的地址
public static readonly string query_WorkingProcedureCurrent = "OP80";
public static readonly string _DataCapturePointCode = "OP8002";
public static readonly LogType logType = LogType.PLCOP80_QC;
public OP80QualityDataHandler()
{
}
public override string WorkingProcedure
{
get { return _dataCaptureConfig.WorkingProcedure; }
}
public override string DataCapturePointCode
{
get { return _dataCaptureConfig.DataCapturePointCode; }
}
public override string DataCapturePointCname
{
get { return _dataCaptureConfig.DataCapturePointCname; }
}
public override void RefreshDataList(List dataCaptureConfig)
{
}
public override void DataCaptureStart()
{
while (true)
{
try
{
Do();
Thread.Sleep(1000 * 10);
}
catch (Exception ex)
{
Log4NetHelper.WriteErrorLog(logType, $"OP80质量数据采集异常:", ex);
}
finally
{
}
}
}
private void Do()
{
using (DbModel db = new DbModel())
{
try
{
ThreadStatusMonitorMiddle threadStatusMonitor = new ThreadStatusMonitorMiddle();
threadStatusMonitor.ErrorMsg = "";
threadStatusMonitor.Threadcode = logType.ToString();
threadStatusMonitor.Threadcname = "OP80质量数据采集";
threadStatusMonitor.Threadendtime = DateTime.Now;
threadStatusMonitor.Threadstatue = 0;
threadStatusMonitor.ThreadId = Thread.CurrentThread.ManagedThreadId.ToString();
threadStatusMonitor.Threadlastmodifytime = DateTime.Now;
var processList = db.WorkPieceProcess.Where(o => o.WorkingProcedureCurrent == query_WorkingProcedureCurrent && o.GetQcDataFlag == 0
).OrderBy(x => x.CreatedTime).ToList();
foreach (var item in processList)
{
var qualityData = db.QualityDataInfo.Where(o => o.WorkPieceID == item.WorkPieceID).FirstOrDefault();
if (qualityData == null)
{
Log4NetHelper.WriteErrorLog(logType, $"OP80质量数据采集异常,根据工件号{item.WorkPieceID}没有找到质量数据");
continue;
}
WorkPieceInfo info = db.WorkPieceInfo.Where(o => o.WorkPieceID == item.WorkPieceID).FirstOrDefault();
if (info == null)
{
Log4NetHelper.WriteErrorLog(logType, $"OP80质量数据采集异常,根据工件号{item.WorkPieceID}没有找到工件数据");
continue;
}
Do_One(db, info, item, qualityData, query_WorkingProcedureCurrent);
Thread.Sleep(1000);
}
WorkPieceInfoManager.ThreadMonitor(threadStatusMonitor);
}
catch (Exception e)
{
Log4NetHelper.WriteErrorLog(logType, $" OP80质量数据采集异常:{e.Message} {e.StackTrace}");
}
}
}
private void Do_One(DbModel db, WorkPieceInfo info, WorkPieceProcess pieceProcess, QualityDataInfo qualityData, string WorkingProcedure)
{
try
{
if (WorkingProcedure.Equals("OP80"))
{
var time = DateTimeHelper.GetDateTime();
//OP80 需要扫描文件读取质量信息
//扫描修改时间在上次扫描时间之前30秒到当前时间的之间的文件
List files = new List();
var newFiles = FileHelper.DetectNewFilesCSV(path, 300, time.AddDays(-7), time.AddDays(1));
foreach (var file in newFiles)
{
files.Add((FileInfo)file);
}
//files = files.OrderByDescending(o => o.LastWriteTime).ToList();
files = files.OrderBy(o => o.LastWriteTime).ToList();//时间升序
Log4NetHelper.WriteErrorLog(logType, $"OP80下线完成读取到文件{files.Count()}个工件{pieceProcess.WorkPieceID} ");
bool isGetQcSuccess = false;
var findFiles = files.Where(x => x.Name.Contains(pieceProcess.WorkPieceID)).OrderByDescending(x => x.LastWriteTime).ToList();
if (findFiles != null && findFiles.Count > 0)
{
var file = findFiles.First();
Log4NetHelper.WriteErrorLog(logType, $"OP80下线完成读取到文件{file.Name},是指定的工件{pieceProcess.WorkPieceID}");
WorkPieceLogMiddle wplog = new WorkPieceLogMiddle();
wplog.WorkPieceID = pieceProcess.WorkPieceID;
wplog.WorkingProcedure = query_WorkingProcedureCurrent;
wplog.Id = Yitter.IdGenerator.YitIdHelper.NextId();
wplog.EquipmentID = _dataCaptureConfig.EquipmentID; ;
wplog.Remarks = wplog.WorkingProcedure;
wplog.MonitoringPoint = _DataCapturePointCode;
wplog.CreatedTime = DateTimeHelper.GetDateTime();
wplog.CreatedUserName = _DataCapturePointCode;
wplog.UpdatedTime = DateTimeHelper.GetDateTime();
wplog.UpdatedUserName = Environment.MachineName + "自动" + Thread.CurrentThread.ManagedThreadId.ToString();
wplog.IsDeleted = false;
WorkPieceLog loginfo2 = new WorkPieceLog();
loginfo2 = EntityPropHelper.Mapper(wplog);
var datatable = CSVHelper.ReadCSVList(file.FullName);
List rowFirst = new List();
List rowSecond = new List();
if (datatable.Count == 2)
{
rowFirst = datatable[0].Split(',').ToList();
rowSecond = datatable[1].Split(',').ToList();
if (rowSecond.Count < 11)
{
return;
}
//日期和时间 批号/标识号 嵌套号/主轴号 操作符 文本 测量机 过程参数 测量系统 过程参数值 序列号 零件识别号 1
OP80Info oP80Info = new OP80Info();
oP80Info.日期和时间 = rowSecond[0];
oP80Info.批号 = rowSecond[1];
oP80Info.嵌套号 = rowSecond[2];
oP80Info.操作符 = rowSecond[3];
oP80Info.文本 = rowSecond[4];
oP80Info.测量机 = rowSecond[5];
oP80Info.过程参数 = rowSecond[6];
oP80Info.测量系统 = rowSecond[7];
oP80Info.过程参数值 = rowSecond[8];
oP80Info.序列号 = rowSecond[9];
oP80Info.零件识别号 = rowSecond[10];
for (int i = 1; i <= (rowSecond.Count - 11) / 10; i++)
{
if (rowSecond.Count < (11 + i * 10))
{
break;
}
//名称 相对值 相对值单位 绝对值 绝对值单位 名义值 上限 下限 状态/等级 分隔符
OP80ItemInfo item = new OP80ItemInfo();
item.分隔符 = rowSecond[1 + i * 10];//例如:* 表头:状态
item.名称 = rowSecond[2 + i * 10];//例如:Weight Big End 表头:*
item.相对值 = rowSecond[3 + i * 10];//例如:-2.8 表头:简述
item.相对值单位 = rowSecond[4 + i * 10];//例如:gr 表头:Weight Big End
item.绝对值 = rowSecond[5 + i * 10];//例如:371.66 表头:测量单位
item.绝对值单位 = rowSecond[6 + i * 10];//例如:gr 表头:绝对值
item.名义值 = rowSecond[7 + i * 10];//例如:374.5 表头:绝对值测量单位(UoM)
item.上限 = rowSecond[8 + i * 10];//例如:10.5 表头:名义值
item.下限 = rowSecond[9 + i * 10];//例如:-10.5 表头:USL值
item.状态 = rowSecond[10 + i * 10];//例如:3 表头:LSL值
oP80Info.OP80ItemInfolist.Add(item);
if (item.名称.Equals("Weight Class") || item.名称.Equals("Weight Small End")
|| item.名称.Equals("Weight Big End") || item.名称.Equals("Dime Small_End Class")
|| item.名称.Equals("Dime Big_End Class"))
{
}
else
{
if (!string.IsNullOrEmpty(item.状态))
{
oP80Info.OP80ItemStatusInfolist.Add(item);
}
}
}
if (oP80Info.OP80ItemStatusInfolist.Count > 0)
{
if (oP80Info.OP80ItemStatusInfolist.Any(o => !o.状态.Equals("OK")))
{
wplog.QualityStateStr = "NG";
}
else
{
wplog.QualityStateStr = "OK";
}
}
else
{
wplog.QualityStateStr = "OK";
}
wplog.OP80QualityFilePath = file.FullName;
wplog.OP80NewCode = oP80Info.批号?.Replace("#", "");
//大头重量
wplog.QualityOP80To1 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Weight Big End")).FirstOrDefault()?.绝对值;
//小头重量
wplog.QualityOP80To2 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Weight Small End")).FirstOrDefault()?.绝对值;
//总重
wplog.QualityOP80To3 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Total Weight")).FirstOrDefault()?.绝对值;
//弯曲
wplog.QualityOP80To4 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Bend to A")).FirstOrDefault()?.绝对值;
//扭度
wplog.QualityOP80To5 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Twist to A")).FirstOrDefault()?.绝对值;
//大头垂直度
wplog.QualityOP80To6 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_C_Squareness")).FirstOrDefault()?.绝对值;
//小头垂直度
wplog.QualityOP80To10 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Sma_End_C_Squareness")).FirstOrDefault()?.绝对值;
//大头孔分组级别
wplog.QualityOP80To7 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Dime Big_End Class")).FirstOrDefault()?.状态;
//小头孔分组级别
wplog.QualityOP80To8 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Dime Small_End Class")).FirstOrDefault()?.状态;
//重量组别
wplog.QualityOP80To9 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Weight Class")).FirstOrDefault()?.状态;
//wplog.Remarks = (wplog.Remarks ?? "") + $"OP80下线完成读取文件{file.FullName},数据【{wplog.OP80NewCode??"空"}】【{wplog.QualityOP80To1 ?? "空"}】【{wplog.QualityOP80To2 ?? "空"}】【{wplog.QualityOP80To3 ?? "空"}】【{wplog.QualityOP80To4 ?? "空"}】【{wplog.QualityOP80To5 ?? "空"}】";
//新增OP80的一些质量数据 【Editby shaocx,2024-06-13】
wplog.QualityOP80_Houdu = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Thickness")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_ZXJ = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Distance of Two Head")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_DTKYZD = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Cylindricity")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_XTSMYD = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Top_Roundn")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_XTXMYD = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Bot_Roundn")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_D_S_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Top_X_Dia.")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_D_S_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Top_Y_Dia.")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_D_X_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Bot_X_Dia.")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_D_X_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Bot_Y_Dia.")).FirstOrDefault()?.绝对值;
//计算大头孔直径,大头孔直径=(大头上面X方向直径+大头上面Y方向直径+大头下面X方向直径+大头下面Y方向直径)/4
List valueList = new List() {
SystemHelper.GetDecimal(wplog.QualityOP80_D_S_X),
SystemHelper.GetDecimal(wplog.QualityOP80_D_S_Y),
SystemHelper.GetDecimal(wplog.QualityOP80_D_X_X),
SystemHelper.GetDecimal(wplog.QualityOP80_D_X_Y),
};
wplog.QualityOP80_D_TKZJ = SystemHelper.CalcDecimalAvg(valueList, 3);
wplog.QualityOP80_X_S_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Top_X_Dia.")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_X_S_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Top_Y_Dia.")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_X_X_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Bot_X_Dia.")).FirstOrDefault()?.绝对值;
wplog.QualityOP80_X_X_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Bot_Y_Dia.")).FirstOrDefault()?.绝对值;
//计算小头孔直径,小头孔直径=(小头上面X方向直径+小头上面Y方向直径+小头下面X方向直径+小头下面Y方向直径)/4
valueList = new List();
valueList = new List() {
SystemHelper.GetDecimal(wplog.QualityOP80_X_S_X),
SystemHelper.GetDecimal(wplog.QualityOP80_X_S_Y),
SystemHelper.GetDecimal(wplog.QualityOP80_X_X_X),
SystemHelper.GetDecimal(wplog.QualityOP80_X_X_Y),
};
wplog.QualityOP80_X_TKZJ = SystemHelper.CalcDecimalAvg(valueList, 3);
}
else
{
wplog.Remarks = (wplog.Remarks ?? "") + $"OP80下线完成读取文件{file.FullName}异常,行数不是2行";
}
//更新WorkPieceInfo表以及插入WorkPieceLog表和WorkPieceInfoLog表
info.OP80NewCode = wplog.OP80NewCode;//更新成品吗
info.QualityState = (int)((wplog.QualityStateStr.Equals("OK") || wplog.QualityStateStr.Equals("0K")) ? QualityState.OK : QualityState.NG);
wplog.QualityState = info.QualityState;
info.QualityStateUpdateUser = wplog.UpdatedUserName;
info.QualityStateUpdateTime = wplog.UpdatedTime.Value.LocalDateTime;
info.QualityStateUpdateMode = QualityStateUpdateMode.Auto.ToString();
//var qualityData = db.QualityDataInfo.Where(o => o.WorkPieceID == wplog.WorkPieceID).FirstOrDefault();
//if (qualityData == null || qualityData.WorkPieceID.Length < 1 || qualityData.WorkingProcedure.Length < 1)
//{//插入QualityDataInfo表
// qualityData = EntityPropHelper.Mapper(wplog);
// db.QualityDataInfo.Add(GetAddQualityDataInfo(qualityData));
//}
//修改QualityDataInfo表 //重复收到质量信息,会覆盖之前的
EntityPropHelper.CopyProp(wplog, qualityData, WorkPieceInfoManager.GetQualityDataInfoUpdate(wplog.WorkingProcedure, wplog.MonitoringPoint));//指定修改字段
qualityData.EquipmentID = "EOP80";
qualityData.QualityStateUpdateUser = info.UpdatedUserName;
qualityData.QualityReceiveTime = info.UpdatedTime.Value.LocalDateTime;
qualityData.QualityStateUpdateMode = info.QualityStateUpdateMode;
qualityData.OP80QualityState = wplog.QualityState.HasValue ? wplog.QualityState.Value.ToString() : "3";
qualityData.OP80QualityReceiveTime = DateTimeHelper.GetDateTime();
qualityData.OP80QualityFilePath = wplog.OP80QualityFilePath;
long op80id = qualityData.Id;
if (op80id > 0)
{
pieceProcess.QualityDataInfoID = op80id;
}
loginfo2.Remarks = (loginfo2.Remarks ?? "") + $"质量:{wplog.QualityStateStr ?? "空"}";
if (!info.QualityState.Equals(((int)QualityState.OK).ToString()))
{
info.QualityErrorInfo = $"{wplog.WorkingProcedure}工序质量采集数据不合格";
}
else
{
info.QualityErrorInfo = "";
}
pieceProcess.GetQcDataCount = (pieceProcess.GetQcDataCount ?? 0) + 1;
pieceProcess.GetQcDataFlag_Remark = "找到文件";
pieceProcess.GetQcDataFlag = 1;
pieceProcess.QualityState = info.QualityState.HasValue ? info.QualityState.Value : (int)QualityState.OK;
db.WorkPieceLog.Add(WorkPieceInfoManager.GetAddWorkPieceLog(loginfo2));//插入工件采集日志表
db.QualityDataInfoLog.Add(WorkPieceInfoManager.GetAddQualityDataInfoLog(qualityData));//插入质量日志
//转移文件
foreach (var item in findFiles)
{
var toPath = item.FullName.Replace("CA4GC20TD", "CA4GC20TD_COPY");
File.Move(item.FullName, toPath);//移动
}
db.SaveChanges();
isGetQcSuccess = true;
Log4NetHelper.WriteInfoLog(logType, $"OP80下线完成读取文件,成功处理了指定工件{info.WorkPieceID}的文件");
}
if (isGetQcSuccess == false)
{
pieceProcess.GetQcDataCount = (pieceProcess.GetQcDataCount ?? 0) + 1;
pieceProcess.GetQcDataFlag_Remark = "没有找到文件";
if (pieceProcess.GetQcDataCount >= 10)
{
pieceProcess.GetQcDataFlag = 2;
}
db.SaveChanges();
Log4NetHelper.WriteErrorLog(logType, $"OP80下线完成读取文件没有找到指定工件{info.WorkPieceID}的文件");
}
}
}
catch (Exception ex)
{
Log4NetHelper.WriteErrorLog(logType, $"指定工件{info.WorkPieceID},OP80下线完成读取文件数据时异常,避免工序完成异常:", ex);
}
}
}
}