using iWare_SCADA_BusinessLogical.BLL; using iWare_SCADA_BusinessLogical.Utils; using iWare_SCADA_Model; using iWare_SCADA_Model.MiddleModel; using System; using System.Collections.Generic; using System.IO; using System.Linq; using System.Text; using System.Threading; using System.Threading.Tasks; using System.Web.UI.WebControls; using static System.Net.WebRequestMethods; namespace iWare_SCADA_BusinessLogical { /// /// 工序完成 /// public class DataCaptureHandler_05 : DataCaptureHandler { public static readonly DataCaptureHandler_05 Instance = new DataCaptureHandler_05(); public DataCaptureHandler_05() { } public override string WorkingProcedure { get { return _dataCaptureConfig.WorkingProcedure; } } public override string DataCapturePointCode { get { return _dataCaptureConfig.DataCapturePointCode; } } public override string DataCapturePointCname { get { return _dataCaptureConfig.DataCapturePointCname; } } public override void RefreshDataList(List dataCaptureConfig) { } public override void DataCaptureStart() { if (SystemValue.isStartedModel) { var plcService = PLCManger.GetSinglePLCService(_dataCaptureConfig); WorkPieceLogMiddle wplog = new WorkPieceLogMiddle(); wplog.Id = Yitter.IdGenerator.YitIdHelper.NextId(); wplog.WorkingProcedure = WorkingProcedure; wplog.EquipmentID = WorkingProcedure; wplog.Remarks = WorkingProcedure; wplog.MonitoringPoint = DataCapturePointCode; wplog.WorkPieceID = "123456"; wplog.CreatedTime = DateTimeHelper.GetDateTime(); wplog.CreatedUserName = DataCapturePointCode; wplog.IsDeleted = false; wplog.WorkPieceID = WorkPieceID; wplog.EquipmentID = _dataCaptureConfig.EquipmentID; wplog.UpdatedTime = DateTimeHelper.GetDateTime(); wplog.UpdatedUserName = DataCapturePointCode; //更新WorkPieceInfo表以及插入WorkPieceLog表和WorkPieceInfoLog表 WorkPieceInfoManager.WorkingProcedureComplete(wplog, PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure)); return; } ThreadStatusMonitorMiddle threadStatusMonitor = new ThreadStatusMonitorMiddle(); if (IsCaptureflag) { //var plcService = PLCManger.GetSinglePLCService(_dataCaptureConfig); var plcService = SystemValue.GetPLCService(_dataCaptureConfig); if (plcService == null) { threadStatusMonitor.ErrorMsg = $"{RandomHelper.GenerateRandomCode(4)} 没有找到{_dataCaptureConfig.WorkingProcedure}的PLC设备"; return; } if (plcService != null && !plcService.IsConnected) { SystemValue.PLCServiceReconnect(plcService); //plcService.Close(); //plcService.OpenService(); } string value_05 = ""; while (true) { threadStatusMonitor.ErrorMsg = ""; threadStatusMonitor.Threadcode = DataCapturePointCode; threadStatusMonitor.Threadcname = DataCapturePointCname; threadStatusMonitor.Threadendtime = DateTime.Now; //threadStatusMonitor.Threadlastmodifytime = DateTime.Now; threadStatusMonitor.Threadstatue = 0; threadStatusMonitor.ThreadId = Thread.CurrentThread.ManagedThreadId.ToString(); try { //_dataCaptureConfig if (plcService == null || !plcService.IsConnected) { threadStatusMonitor.ErrorMsg = $" {RandomHelper.GenerateRandomCode(4)} {_dataCaptureConfig.WorkingProcedure} PLC连接已断开,正在尝试打开!"; WorkPieceInfoManager.ThreadMonitor(threadStatusMonitor); SystemValue.PLCServiceReconnect(plcService); //plcService.Close(); //plcService.OpenService(); Thread.Sleep(100); continue; } else { Log4NetHelper.WriteInfoLog(PLCManger.GetLogTypeForWorkingProcedure(_dataCaptureConfig.WorkingProcedure), $" {DataCapturePointCode}工序开始获取标志位"); var value = plcService.ReadValuePoint(_dataCaptureConfig.DbNumber, _dataCaptureConfig.Offset, PLCManger.GetTypeForString(_dataCaptureConfig.DataCaptureColumnType)); if (value_05.ToUpper().Equals("FALSE") && value.ToString().ToUpper().Equals("TRUE")) {//当上一标记位0,当前获取标记为1时, //触发操作, 并给静态变量赋值为1 //业务代码 Log4NetHelper.WriteInfoLog(PLCManger.GetLogTypeForWorkingProcedure(_dataCaptureConfig.WorkingProcedure), $" {DataCapturePointCode}工序获取到下线标志位"); threadStatusMonitor.Threadlastmodifytime = DateTime.Now; WorkPieceLogMiddle wplog = new WorkPieceLogMiddle(); wplog.Id = Yitter.IdGenerator.YitIdHelper.NextId(); wplog.WorkingProcedure = WorkingProcedure; wplog.EquipmentID = _dataCaptureConfig.EquipmentID; ; wplog.Remarks = WorkingProcedure; wplog.MonitoringPoint = DataCapturePointCode; wplog.CreatedTime = DateTimeHelper.GetDateTime(); wplog.CreatedUserName = DataCapturePointCode; wplog.UpdatedTime = DateTimeHelper.GetDateTime(); wplog.UpdatedUserName = Environment.MachineName + "自动" + Thread.CurrentThread.ManagedThreadId.ToString(); wplog.IsDeleted = false; foreach (var col in colConfig.Where(o => o.DataCapturePointCode == DataCapturePointCode)) { try { var valuecol = plcService.ReadValuePoint(col.DbNumber, col.Offset, col.DataCaptureColumnLength.Value, PLCManger.GetTypeForString(col.DataCaptureColumnType)); //wplog.GetType().GetProperty(col.DataCaptureColumnTabelName).SetValue(wplog, valuecol);//给动态字段赋值 var set = wplog.GetType().GetProperty(col.DataCaptureColumnTabelName); if (set == null) { Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(_dataCaptureConfig.WorkingProcedure), $" {DataCapturePointCode}工序监控读码标记 读取工件码动态由于字段名没找到,赋值【{_dataCaptureConfig.WorkingProcedure ?? "空字符串"}】失败{wplog.Id}"); } set.SetValue(wplog, valuecol);//给动态字段赋值 } catch (Exception setex) { Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(_dataCaptureConfig.WorkingProcedure), $" {DataCapturePointCode}工序监控读码标记 读取工件码动态赋值【{_dataCaptureConfig.WorkingProcedure ?? "空字符串"}】异常{wplog.Id},赋值列名[{col.DataCaptureColumnTabelName ?? "空字符串"}]", setex); } } Log4NetHelper.WriteInfoLog(PLCManger.GetLogTypeForWorkingProcedure(_dataCaptureConfig.WorkingProcedure), $" {DataCapturePointCode}工序获取到下线标志位,工件码:{wplog.WorkPieceID}"); //特殊处理OP80 【Editby shaocx,2024-06-15】 if (WorkingProcedure.Equals("OP80")) { wplog.GetQcDataFlag = 0; } //注释下面的方法,优化程序 【Editby shaocx,2024-06-15】 /* try { if (WorkingProcedure.Equals("OP80")) { var time = DateTimeHelper.GetDateTime(); if (fileFindTime == null) { fileFindTime = time.AddMinutes(-10); } //OP80 需要扫描文件读取质量信息 //扫描修改时间在上次扫描时间之前30秒到当前时间的之间的文件 List files = new List(); var newFiles = FileHelper.DetectNewFilesCSV(path, 300, fileFindTime.Value, time.AddHours(2)); foreach (var file in newFiles) { files.Add((FileInfo)file); } files = files.OrderByDescending(o => o.LastWriteTime).ToList(); Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"OP80下线完成读取到文件{files.Count()}个工件{wplog.WorkPieceID} 时间{fileFindTime.Value.ToString()}"); foreach (var file in files) {//取倒序匹配的文件名为工件号的文件 if (file.Name.Contains(wplog.WorkPieceID)) { Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"OP80下线完成读取到文件{file.Name},是指定的工件{wplog.WorkPieceID}"); var datatable = CSVHelper.ReadCSVList(file.FullName); List rowFirst = new List(); List rowSecond = new List(); if (datatable.Count == 2) { rowFirst = datatable[0].Split(',').ToList(); rowSecond = datatable[1].Split(',').ToList(); if (rowSecond.Count < 11) { continue; } //日期和时间 批号/标识号 嵌套号/主轴号 操作符 文本 测量机 过程参数 测量系统 过程参数值 序列号 零件识别号 1 OP80Info oP80Info = new OP80Info(); oP80Info.日期和时间 = rowSecond[0]; oP80Info.批号 = rowSecond[1]; oP80Info.嵌套号 = rowSecond[2]; oP80Info.操作符 = rowSecond[3]; oP80Info.文本 = rowSecond[4]; oP80Info.测量机 = rowSecond[5]; oP80Info.过程参数 = rowSecond[6]; oP80Info.测量系统 = rowSecond[7]; oP80Info.过程参数值 = rowSecond[8]; oP80Info.序列号 = rowSecond[9]; oP80Info.零件识别号 = rowSecond[10]; for (int i = 1; i <= (rowSecond.Count - 11) / 10; i++) { if (rowSecond.Count < (11 + i * 10)) { break; } //名称 相对值 相对值单位 绝对值 绝对值单位 名义值 上限 下限 状态/等级 分隔符 OP80ItemInfo item = new OP80ItemInfo(); item.分隔符 = rowSecond[1 + i * 10];//例如:* 表头:状态 item.名称 = rowSecond[2 + i * 10];//例如:Weight Big End 表头:* item.相对值 = rowSecond[3 + i * 10];//例如:-2.8 表头:简述 item.相对值单位 = rowSecond[4 + i * 10];//例如:gr 表头:Weight Big End item.绝对值 = rowSecond[5 + i * 10];//例如:371.66 表头:测量单位 item.绝对值单位 = rowSecond[6 + i * 10];//例如:gr 表头:绝对值 item.名义值 = rowSecond[7 + i * 10];//例如:374.5 表头:绝对值测量单位(UoM) item.上限 = rowSecond[8 + i * 10];//例如:10.5 表头:名义值 item.下限 = rowSecond[9 + i * 10];//例如:-10.5 表头:USL值 item.状态 = rowSecond[10 + i * 10];//例如:3 表头:LSL值 oP80Info.OP80ItemInfolist.Add(item); if (item.名称.Equals("Weight Class") || item.名称.Equals("Weight Small End") || item.名称.Equals("Weight Big End") || item.名称.Equals("Dime Small_End Class") || item.名称.Equals("Dime Big_End Class")) { } else { if (!string.IsNullOrEmpty(item.状态)) { oP80Info.OP80ItemStatusInfolist.Add(item); } } } if (oP80Info.OP80ItemStatusInfolist.Count > 0) { if (oP80Info.OP80ItemStatusInfolist.Any(o => !o.状态.Equals("OK"))) { wplog.QualityStateStr = "NG"; } else { wplog.QualityStateStr = "OK"; } } else { wplog.QualityStateStr = "OK"; } wplog.OP80QualityFilePath = file.FullName; wplog.OP80NewCode = oP80Info.批号?.Replace("#", ""); //大头重量 wplog.QualityOP80To1 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Weight Big End")).FirstOrDefault()?.绝对值; //小头重量 wplog.QualityOP80To2 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Weight Small End")).FirstOrDefault()?.绝对值; //总重 wplog.QualityOP80To3 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Total Weight")).FirstOrDefault()?.绝对值; //弯曲 wplog.QualityOP80To4 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Bend to A")).FirstOrDefault()?.绝对值; //扭度 wplog.QualityOP80To5 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Twist to A")).FirstOrDefault()?.绝对值; //大头垂直度 wplog.QualityOP80To6 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_C_Squareness")).FirstOrDefault()?.绝对值; //小头垂直度 wplog.QualityOP80To10 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Sma_End_C_Squareness")).FirstOrDefault()?.绝对值; //大头孔分组级别 wplog.QualityOP80To7 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Dime Big_End Class")).FirstOrDefault()?.状态; //小头孔分组级别 wplog.QualityOP80To8 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Dime Small_End Class")).FirstOrDefault()?.状态; //重量组别 wplog.QualityOP80To9 = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Weight Class")).FirstOrDefault()?.状态; //wplog.Remarks = (wplog.Remarks ?? "") + $"OP80下线完成读取文件{file.FullName},数据【{wplog.OP80NewCode??"空"}】【{wplog.QualityOP80To1 ?? "空"}】【{wplog.QualityOP80To2 ?? "空"}】【{wplog.QualityOP80To3 ?? "空"}】【{wplog.QualityOP80To4 ?? "空"}】【{wplog.QualityOP80To5 ?? "空"}】"; //新增OP80的一些质量数据 【Editby shaocx,2024-06-13】 wplog.QualityOP80_Houdu = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Thickness")).FirstOrDefault()?.绝对值; wplog.QualityOP80_ZXJ = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Distance of Two Head")).FirstOrDefault()?.绝对值; wplog.QualityOP80_DTKYZD = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Cylindricity")).FirstOrDefault()?.绝对值; wplog.QualityOP80_XTSMYD = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Top_Roundn")).FirstOrDefault()?.绝对值; wplog.QualityOP80_XTXMYD = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Bot_Roundn")).FirstOrDefault()?.绝对值; wplog.QualityOP80_D_S_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Top_X_Dia.")).FirstOrDefault()?.绝对值; wplog.QualityOP80_D_S_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Top_Y_Dia.")).FirstOrDefault()?.绝对值; wplog.QualityOP80_D_X_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Bot_X_Dia.")).FirstOrDefault()?.绝对值; wplog.QualityOP80_D_X_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Big_End_Bot_Y_Dia.")).FirstOrDefault()?.绝对值; //计算大头孔直径,大头孔直径=(大头上面X方向直径+大头上面Y方向直径+大头下面X方向直径+大头下面Y方向直径)/4 List valueList = new List() { SystemHelper.GetDecimal(wplog.QualityOP80_D_S_X), SystemHelper.GetDecimal(wplog.QualityOP80_D_S_Y), SystemHelper.GetDecimal(wplog.QualityOP80_D_X_X), SystemHelper.GetDecimal(wplog.QualityOP80_D_X_Y), }; wplog.QualityOP80_D_TKZJ = SystemHelper.CalcDecimalAvg(valueList, 3); wplog.QualityOP80_X_S_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Top_X_Dia.")).FirstOrDefault()?.绝对值; wplog.QualityOP80_X_S_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Top_Y_Dia.")).FirstOrDefault()?.绝对值; wplog.QualityOP80_X_X_X = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Bot_X_Dia.")).FirstOrDefault()?.绝对值; wplog.QualityOP80_X_X_Y = oP80Info.OP80ItemInfolist.Where(o => o.名称.Equals("Small_End_Bot_Y_Dia.")).FirstOrDefault()?.绝对值; //计算小头孔直径,小头孔直径=(小头上面X方向直径+小头上面Y方向直径+小头下面X方向直径+小头下面Y方向直径)/4 valueList = new List(); valueList = new List() { SystemHelper.GetDecimal(wplog.QualityOP80_X_S_X), SystemHelper.GetDecimal(wplog.QualityOP80_X_S_Y), SystemHelper.GetDecimal(wplog.QualityOP80_X_X_X), SystemHelper.GetDecimal(wplog.QualityOP80_X_X_Y), }; wplog.QualityOP80_X_TKZJ = SystemHelper.CalcDecimalAvg(valueList, 3); } else { wplog.Remarks = (wplog.Remarks ?? "") + $"OP80下线完成读取文件{file.FullName}异常,行数不是2行"; } fileFindTime = files[0].LastWriteTime; break; } else { Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"OP80下线完成读取文件{file.FullName}不是指定工件{wplog.WorkPieceID}"); } } } } catch (Exception ex) { threadStatusMonitor.ErrorMsg = $" {RandomHelper.GenerateRandomCode(4)} 读取{DataCapturePointCode}下线标记 完成读取文件数据时异常,请查看日志!"; Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"OP80下线完成读取文件数据时异常,避免工序完成异常:", ex); } //*/ //更新WorkPieceInfo表以及插入WorkPieceLog表和WorkPieceInfoLog表 WorkPieceInfoManager.WorkingProcedureComplete(wplog, PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure)); threadStatusMonitor.Threadstatue = 1; } value_05 = value.ToString(); } threadStatusMonitor.Remarks = $"abcdefg:{RandomHelper.GenerateRandomCode(4)}"; if (!_dataCaptureConfig.DataCaptureFrequency.HasValue || _dataCaptureConfig.DataCaptureFrequency < 10) { threadStatusMonitor.ThreadFrequency = 5000; Thread.Sleep(5000); } else { threadStatusMonitor.ThreadFrequency = _dataCaptureConfig.DataCaptureFrequency.Value; Thread.Sleep(_dataCaptureConfig.DataCaptureFrequency.Value); } } catch (System.Data.Entity.Validation.DbEntityValidationException ex) { threadStatusMonitor.ErrorMsg = $" {RandomHelper.GenerateRandomCode(4)} 读取{DataCapturePointCode}下线标记 出现异常,请查看日志!"; Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"读取 {DataCapturePointCode}下线标记数据时异常:", ex); } catch (Exception ex) { threadStatusMonitor.ErrorMsg = $" {RandomHelper.GenerateRandomCode(4)} 读取{WorkingProcedure}下线标记 出现异常,请查看日志!"; Log4NetHelper.WriteErrorLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"读取 {DataCapturePointCode}工序监控打码标记数据时异常:", ex); } finally { WorkPieceInfoManager.ThreadMonitor(threadStatusMonitor); } } } else { threadStatusMonitor.ErrorMsg = ""; threadStatusMonitor.Threadcode = DataCapturePointCode; threadStatusMonitor.Threadcname = DataCapturePointCname; threadStatusMonitor.Threadendtime = DateTime.Now; //threadStatusMonitor.Threadlastmodifytime = DateTime.Now; threadStatusMonitor.Threadstatue = 0; threadStatusMonitor.ThreadId = Thread.CurrentThread.ManagedThreadId.ToString(); threadStatusMonitor.Remarks = $" {RandomHelper.GenerateRandomCode(4)} {DataCapturePointCode}下线标记 不做校验,请确认配置信息!"; WorkPieceInfoManager.ThreadMonitor(threadStatusMonitor); Log4NetHelper.WriteInfoLog(PLCManger.GetLogTypeForWorkingProcedure(WorkingProcedure), $"读{DataCapturePointCode}下线标记 不做校验,请确认是否配置异常"); } } } }