using HslCommunication.BasicFramework;
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using iWare.Wms.Core;
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using iWare_SCADA_BusinessLogical.Utils;
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using iWare_SCADA_Model;
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using iWare_SCADA_Model.MiddleModel;
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using iWare_SCADA_Model.TableModel;
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using log4net;
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using System;
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using System.Collections.Concurrent;
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using System.Collections.Generic;
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using System.ComponentModel.DataAnnotations;
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using System.Data.Entity.Validation;
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using System.Diagnostics;
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//using System.Data.Entity.Infrastructure;
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using System.Linq;
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using System.Reflection;
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using System.Text;
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using System.Threading.Tasks;
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using System.Web.UI.WebControls;
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using System.Windows.Forms;
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using static System.Windows.Forms.AxHost;
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namespace iWare_SCADA_BusinessLogical.BLL
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{
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public class WorkPieceInfoManager
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{
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//public static WorkPieceInfo GetWorkPieceInfo(string WorkPieceID)
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//{
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// using (DbModel db = new DbModel())
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// {
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// //查询所有
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// var query = db.WorkPieceInfo.Where(o => o.WorkPieceID == WorkPieceID).FirstOrDefault();
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// return query;
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// }
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//}
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//public static long InsertWorkPieceInfo(WorkPieceInfo workPiece)
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//{
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// using (DbModel db = new DbModel())
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// {
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// db.WorkPieceInfo.Add(workPiece);
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// db.SaveChanges();
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// return workPiece.Id;
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// }
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//}
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//public static WorkPieceLogMiddle GetAddWorkPieceLog(WorkPieceLogMiddle loginfo)
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//{
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// loginfo.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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// return loginfo;
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//}
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/// <summary>
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/// 给WorkPieceLog主键等公共的的属性赋值
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/// </summary>
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/// <param name="loginfo"></param>
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/// <returns></returns>
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public static WorkPieceLog GetAddWorkPieceLog(WorkPieceLog loginfo)
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{
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loginfo.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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PieceLogTypeEnum pieceLogTypeEnum = PieceLogTypeEnum.正常;
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loginfo.PieceLogType = (int)pieceLogTypeEnum;
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loginfo.PieceLogTypeName = pieceLogTypeEnum.ToString();
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return loginfo;
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}
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//public static WorkPieceLog GetAddWorkPieceLog1(WorkPieceLogMiddle loginfo)
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//{
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// loginfo.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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// return loginfo;
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//}
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/// <summary>
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/// 通过WorkPieceInfo 给WorkPieceInfoLog 属性赋值
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/// </summary>
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/// <param name="wpinfo"></param>
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/// <returns></returns>
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public static WorkPieceInfoLog GetAddWorkPieceInfoLog(WorkPieceInfo wpinfo)
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{
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WorkPieceInfoLog infolog = EntityPropHelper.Mapper<WorkPieceInfoLog, WorkPieceInfo>(wpinfo);
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infolog.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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infolog.WorkPieceInfoID = wpinfo.Id;
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infolog.LogAddTime = DateTime.Now;
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return infolog;
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}
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/// <summary>
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/// 给QualityDataInfo主键等公共的的属性赋值
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/// </summary>
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/// <param name="loginfo"></param>
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/// <returns></returns>
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public static QualityDataInfo GetAddQualityDataInfo(QualityDataInfo qdinfo)
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{
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qdinfo.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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return qdinfo;
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}
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/// <summary>
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/// 通过QualityDataInfo 给QualityDataInfoLog 属性赋值
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/// </summary>
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/// <param name="wpinfo"></param>
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/// <returns></returns>
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public static QualityDataInfoLog GetAddQualityDataInfoLog(QualityDataInfo qdinfo)
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{
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QualityDataInfoLog infolog = EntityPropHelper.Mapper<QualityDataInfoLog, QualityDataInfo>(qdinfo);
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infolog.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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return infolog;
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}
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public static void test()
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{
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using (DbModel db = new DbModel())
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{
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//WorkPieceLogMiddle a = new WorkPieceLogMiddle();
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//a.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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//a.WorkPieceID="test01"+ new Random().Next(4).ToString();
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//a.QualityType = QualityType.SPC.ToString();
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//if(a.QualityType.Equals(QualityType.SPC.ToString()))
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//{
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// a.Remarks = "SPC";
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//}
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//else
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//{
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// a.Remarks = "AUTO";
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//}
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//WorkPieceLog b = new WorkPieceLog();
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//b.Id = Yitter.IdGenerator.YitIdHelper.NextId();
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//b.WorkPieceID = "testxxx" + new Random().Next(0,1000).ToString();
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//b.QualityType = QualityType.SPC.ToString();
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//b.Remarks = "SPC insert into";
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//b.QualityState = 2;
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//b.QualityStateUpdateMode = "heheh";
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//db.WorkPieceLog.Add(b);
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//db.SaveChanges();
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}
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}
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/// <summary>
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/// 根据设备id更新刀具寿命信息（目前设定每生产一个工件，所有刀具寿命都会减1）
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/// </summary>
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/// <param name="db"></param>
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/// <param name="loginfo"></param>
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public static void UpdateKnifeToolLift(DbModel db, WorkPieceLog loginfo)
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{
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try
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{
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var info = db.KnifeToolEquipmentInfo.Where(o => o.EquipmentID.Equals(loginfo.EquipmentID)).ToList();
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foreach (var item in info)
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{
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item.CurrentLife++;
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item.UpdatedTime = DateTime.Now;
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}
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}
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catch (Exception ex)
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{
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loginfo.Remarks = $"{loginfo.WorkPieceID ?? "空"}刀具寿命更新数据异常{ex.Message}";
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}
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}
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public static WorkPieceLogMiddle QualityDataHand(WorkPieceLogMiddle loginfo, List<EquipmentQualityConfig> qcofig)
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{
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try
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{
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switch (loginfo.WorkingProcedure)
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{
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case "OP10":
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var cof = qcofig.Where(o => o.ParamColName.Equals("QualityOP10To1")).FirstOrDefault();
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if (cof != null && cof.Id > 0)
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{
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double oldvalue = 0;
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double StandardValue = 0;
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var flag1 = double.TryParse(loginfo.QualityOP10To1, out oldvalue);
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var flag2 = double.TryParse(cof.StandardValue, out StandardValue);
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if (!flag1 || !flag2)
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{
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return loginfo;
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}
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loginfo.QualityOP10To1 = ((StandardValue + oldvalue * 1.0 / cof.DecimalPlaces).ToString());
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//+(string.IsNullOrEmpty(cof.Unit) ? "" : cof.Unit)
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}
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break;
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case "OP40":
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var cofOP40 = qcofig.Where(o => o.ParamColName.Equals("QualityOP40To1")).FirstOrDefault();
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if (cofOP40 != null && cofOP40.Id > 0)
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{
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double oldvalue = 0;
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double StandardValue = 0;
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var flag1 = double.TryParse(loginfo.QualityOP40To1, out oldvalue);
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var flag2 = double.TryParse(cofOP40.StandardValue, out StandardValue);
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if (!flag1 || !flag2)
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{
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return loginfo;
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}
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loginfo.QualityOP40To1 = ((StandardValue + oldvalue * 1.0 / cofOP40.DecimalPlaces).ToString());
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//+(string.IsNullOrEmpty(cofOP40.Unit) ? "" : cofOP40.Unit)
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}
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break;
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case "OP20":
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var cofOP20 = qcofig.Where(o => o.ParamColName.Equals("QualityOP20To1")).FirstOrDefault();
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if (cofOP20 != null && cofOP20.Id > 0)
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{
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double oldvalue = 0;
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double StandardValue = 0;
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var flag1 = double.TryParse(loginfo.QualityOP20To1, out oldvalue);
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var flag2 = double.TryParse(cofOP20.StandardValue, out StandardValue);
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if (!flag1 || !flag2)
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{
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return loginfo;
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}
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loginfo.QualityOP20To1 = ((StandardValue + oldvalue * 1.0 / cofOP20.DecimalPlaces).ToString());
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}
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break;
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case "OP60":
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var cofOP60to1 = qcofig.Where(o => o.ParamColName.Equals("QualityOP60To1")).FirstOrDefault();
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if (cofOP60to1 != null && cofOP60to1.Id > 0)
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{
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double oldvalue = 0;
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double StandardValue = 0;
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var flag1 = double.TryParse(loginfo.QualityOP60To1, out oldvalue);
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var flag2 = double.TryParse(cofOP60to1.StandardValue, out StandardValue);
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if (!flag1 || !flag2)
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{
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return loginfo;
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}
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loginfo.QualityOP60To1 = ((StandardValue + oldvalue * 1.0 / cofOP60to1.DecimalPlaces).ToString());
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}
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var cofOP60to2 = qcofig.Where(o => o.ParamColName.Equals("QualityOP60To2")).FirstOrDefault();
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if (cofOP60to2 != null && cofOP60to2.Id > 0)
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{
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double oldvalue = 0;
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double StandardValue = 0;
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var flag1 = double.TryParse(loginfo.QualityOP60To2, out oldvalue);
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var flag2 = double.TryParse(cofOP60to2.StandardValue, out StandardValue);
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if (!flag1 || !flag2)
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{
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return loginfo;
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}
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loginfo.QualityOP60To2 = ((StandardValue + oldvalue * 1.0 / (10 * cofOP60to2.DecimalPlaces)).ToString() + (string.IsNullOrEmpty(cofOP60to2.Unit) ? "" : cofOP60to2.Unit));
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}
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break;
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default:
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break;
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}
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}
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catch (Exception ex)
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{
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}
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return loginfo;
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}
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/// <summary>
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/// 赋值 修改人 【Editby shaocx,2024-07-05】
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/// </summary>
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/// <param name="logMiddle"></param>
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/// <returns></returns>
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public static string ResetUpdatedUserName(WorkPieceLogMiddle logMiddle)
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{
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if (logMiddle.MonitoringPoint.Equals("OP1003"))
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{//因为OP10和OP40是一台机器，OP1003专门是OP40测量的。
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return "OP4003";
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}
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return logMiddle.MonitoringPoint;
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}
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public static void SetWorkingProcedureCurrentForOP10(WorkPieceInfo cur_db_info, ref string set_WorkingProcedureCurrent)
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{
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//截断字符串
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if (cur_db_info.WorkingProcedureCurrent.Length == 4)
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{
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try
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{
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var bb = cur_db_info.WorkingProcedureCurrent.Substring(2, 2);
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int ii = Convert.ToInt32(bb);
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if (ii <= 10)
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{
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set_WorkingProcedureCurrent = "OP10";
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}
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else
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{
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set_WorkingProcedureCurrent = "OP40";
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}
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}
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catch (Exception)
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{
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set_WorkingProcedureCurrent = cur_db_info.WorkingProcedureCurrent;
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}
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}
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else
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{
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set_WorkingProcedureCurrent = cur_db_info.WorkingProcedureCurrent;
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}
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}
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public static void AlertMonitor(WorkPieceLog loginfo, LogType type)
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{
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}
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/// <summary>
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/// 设备告警监控（清洗液，切削液，刀具告警等）
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/// </summary>
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/// <param name="loginfo"></param>
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/// <param name="type"></param>
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public static void AlertMonitor(LogType type)
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{
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using (DbModel db = new DbModel())
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{
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bool isAddAlert = false;
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try
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{
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var equipmentlist = db.EquipmentBaseInfo.Where(o => o.IsDeleted == false).ToList();
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var alertlist = db.v_get_equipment_alert.Where(o => o.IsDeleted == false).ToList();
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var knifetoolbase = db.KnifeToolBaseInfo.Where(o => o.IsDeleted == false).ToList();
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var knifetoolinfo = db.KnifeToolEquipmentInfo.Where(o => o.IsDeleted == false).ToList();
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//var knifelist = db.KnifeToolEquipmentInfo.GroupJoin(db.KnifeToolBaseInfo.Where(o => o.IsDeleted == false).ToList(), a => a.EquipmentID, b => b.EquipmentID, (a, b) => new { a,b})
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//.SelectMany(ab => ab.b.DefaultIfEmpty(), (ab, b) => new { ab.a, b.KnifeToolChangeAlertThreshold,b.KnifeToolLife })
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//.Where(o => o.a.IsDeleted == false)
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//.ToList();
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foreach (var item in equipmentlist)
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{
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try
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{
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var alert = alertlist.Where(o => o.EquipmentId.Equals(item.EquipmentId)).FirstOrDefault();
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if (alert == null || alert.Id < 1)
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{
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alert = EntityPropHelper.Mapper<v_get_equipment_alert, EquipmentBaseInfo>(item);
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isAddAlert = true;
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}
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//if(item.WorkingProcedure.Equals("OP70"))
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{
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if (item.Detergentchangetime.HasValue)
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{
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if (item.Detergentchangetime.Value.AddDays(item.DetergentChangeAlertThreshold).Date <= DateTime.Now.Date)
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{//op70清洗液告警
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alert.IsAlertDetergent = true;
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alert.Detergentchangetime = item.Detergentchangetime;
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alert.DetergentChangeAlertThreshold = item.DetergentChangeAlertThreshold;
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alert.DetergentChangeCycle = item.DetergentChangeCycle;
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alert.DetergentDesc = $"设备【{item.EquipmentName}】清洗液最新更换时间为【{item.Detergentchangetime.Value}】，已达到告警阈值，请注意！";
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}
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else
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{
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alert.IsAlertDetergent = false;
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alert.DetergentDesc = "";
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}
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}
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else
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{
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alert.IsAlertDetergent = false;
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alert.DetergentDesc = "";
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}
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}
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//if (!item.WorkingProcedure.Equals("OP05")&& !item.WorkingProcedure.Equals("OP30") && !item.WorkingProcedure.Equals("OP70") && !item.WorkingProcedure.Equals("OP80"))
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{
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if (item.CuttingFluidChangeTime.HasValue)
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{
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if (item.CuttingFluidChangeTime.Value.AddDays(item.CuttingFluidChangeAlertThreshold).Date <= DateTime.Now.Date)
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{//切削液告警
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alert.IsAlertCuttingFluid = true;
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alert.CuttingFluidChangeTime = item.CuttingFluidChangeTime;
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alert.CuttingFluidChangeAlertThreshold = item.CuttingFluidChangeAlertThreshold;
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alert.CuttingFluidDesc = $"设备【{item.EquipmentName}】切削液最新更换时间为【{item.CuttingFluidChangeTime.Value}】，已达到告警阈值，请注意！";
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}
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else
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{
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alert.IsAlertCuttingFluid = false;
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alert.CuttingFluidDesc = "";
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}
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}
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else
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{
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alert.IsAlertCuttingFluid = false;
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alert.CuttingFluidDesc = "";
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}
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}
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bool flag = false;
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string desc = $"设备【{item.EquipmentName}】";
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foreach (var knife in knifetoolinfo.Where(o => o.EquipmentID.Equals(item.EquipmentId)))
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{
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var list = knifetoolbase.Where(o => o.KnifeToolID.Equals(knife.KnifeToolID)).FirstOrDefault();
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if (list != null)
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{
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if ((knife.CurrentLife + list.KnifeToolChangeAlertThreshold) >= list.KnifeToolLife)
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{//刀具告警
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flag = true;
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alert.IsAlertKnifeTool = true;
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alert.KnifeToolChangeAlertThreshold = list.KnifeToolChangeAlertThreshold;
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desc += $"\r\n工位【{knife.Station}】上刀具【{knife.KnifeToolID}】计划寿命【{list.KnifeToolLife}】次，当前已使用寿命【{knife.CurrentLife}】次，已达到告警阈值，请注意！";
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}
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}
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}
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if (!flag)
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{//没有刀具告警
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alert.IsAlertKnifeTool = false;
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alert.KnifeToolDesc = "";
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}
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else
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{
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alert.IsAlertKnifeTool = true;
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alert.KnifeToolDesc = desc;
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}
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EquipmentCurrentMonitor info = new EquipmentCurrentMonitor();
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info = db.EquipmentCurrentMonitor.Where(o => o.EquipmentID == item.EquipmentId).FirstOrDefault();
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if (info == null || info.Id < 1)
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{//没有工件信息，不做更新
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Log4NetHelper.WriteErrorLog(type, $"设备{item.EquipmentId} 计算告警{item.WorkingProcedure} 没有获取到设备监控信息！");
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}
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else
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{
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if (string.IsNullOrEmpty(info.Alertmsg))
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{
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alert.IsAlert = false;
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alert.AlertDesc = "";
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}
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else
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{
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alert.IsAlert = true;
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alert.AlertDesc = info.Alertmsg;
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}
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}
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if (isAddAlert)
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{
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db.v_get_equipment_alert.Add(alert);
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}
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}
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catch (Exception ex)
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{
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Log4NetHelper.WriteErrorLog(type, $" {item.EquipmentName}设备计算告警时异常：");
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}
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}
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}
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catch (Exception e)
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{
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Log4NetHelper.WriteErrorLog(type, $" 设备告警监控（清洗液，切削液，刀具告警等） 计算时异常：{e.Message} {e.StackTrace}");
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}
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//db.WorkPieceLog.Add(loginfo2);//插入设备采集日志表
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db.SaveChanges();
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}
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}
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/// <summary>
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/// 设备监控
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/// </summary>
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/// <param name="loginfo"></param>
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/// <param name="type"></param>
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public static void EquipmentMonitor(WorkPieceLogMiddle loginfo, LogType type)
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{
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using (DbModel db = new DbModel())
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{
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var loginfo2 = EntityPropHelper.Mapper<WorkPieceLog, WorkPieceLogMiddle>(loginfo);
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try
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{
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bool isAddEquipmentCurrentMonitor = false;
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EquipmentCurrentMonitor info = new EquipmentCurrentMonitor();
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info = db.EquipmentCurrentMonitor.Where(o => o.EquipmentID == loginfo.EquipmentID).FirstOrDefault();
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if (info == null || info.Id < 1)
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{//没有工件信息，不做更新
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Log4NetHelper.WriteErrorLog(type, $"设备{loginfo.EquipmentID} 告警监控{loginfo.MonitoringPoint} 没有获取到设备监控信息，现新增");
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info = EntityPropHelper.Mapper<EquipmentCurrentMonitor, WorkPieceLogMiddle>(loginfo);
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isAddEquipmentCurrentMonitor = true;
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}
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//最新设备状态
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string State = "";
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//OP20,OP30,OP35,OP50,OP60等等都不区分告警和message，但code都不会重复，所以本处就不需要判断告警类型了
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var codelist = db.EquipmentFailureCode.Where(o => o.WorkingProcedure.Equals(loginfo.WorkingProcedure)).ToList();
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#region 故障代码处理
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List<long> Failueslist = new List<long>();
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Failueslist.Add(loginfo.FailureType1);
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Failueslist.Add(loginfo.FailureType2);
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Failueslist.Add(loginfo.FailureType3);
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Failueslist.Add(loginfo.FailureType4);
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Failueslist.Add(loginfo.FailureType5);
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Failueslist.Add(loginfo.FailureType6);
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Failueslist.Add(loginfo.FailureType7);
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Failueslist.Add(loginfo.FailureType8);
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Failueslist.Add(loginfo.FailureType9);
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Failueslist.Add(loginfo.FailureType10);
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Failueslist.Add(loginfo.FailureType11);
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Failueslist.Add(loginfo.FailureType12);
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Failueslist.Add(loginfo.FailureType13);
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Failueslist.Add(loginfo.FailureType14);
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Failueslist.Add(loginfo.FailureType15);
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Failueslist.Add(loginfo.FailureType16);
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Failueslist.Add(loginfo.FailureType17);
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Failueslist.Add(loginfo.FailureType18);
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Failueslist.Add(loginfo.FailureType19);
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Failueslist.Add(loginfo.FailureType20);
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Failueslist.RemoveAll(o => o == 0);
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string faultall = "";
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string faultmsg = "";
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int i = 1;
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foreach (var failues in Failueslist)
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{
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faultall += (failues + "\r\n");
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EquipmentFailureCode codeinfo = codelist.Where(o => o.Code == failues.ToString()).FirstOrDefault();
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if (codeinfo != null && codeinfo.Code.Length > 0)
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{
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faultmsg += (i.ToString() + "." + (codeinfo.CodeDesc ?? codeinfo.Code) + "\r\n");
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}
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else
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{
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faultmsg += (i.ToString() + "." + failues.ToString() + "\r\n");
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}
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i++;
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}
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//var faultall = string.Join("\r\n", Failueslist.OrderBy(o=>o));
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#endregion
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#region 告警代码处理
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|
List<long> Alertlist = new List<long>();
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Alertlist.Add(loginfo.FailureMessage1);
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Alertlist.Add(loginfo.FailureMessage2);
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Alertlist.Add(loginfo.FailureMessage3);
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Alertlist.Add(loginfo.FailureMessage4);
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Alertlist.Add(loginfo.FailureMessage5);
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Alertlist.Add(loginfo.FailureMessage6);
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Alertlist.Add(loginfo.FailureMessage7);
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Alertlist.Add(loginfo.FailureMessage8);
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Alertlist.Add(loginfo.FailureMessage9);
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Alertlist.Add(loginfo.FailureMessage10);
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Alertlist.Add(loginfo.FailureMessage11);
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Alertlist.Add(loginfo.FailureMessage12);
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Alertlist.Add(loginfo.FailureMessage13);
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Alertlist.Add(loginfo.FailureMessage14);
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Alertlist.Add(loginfo.FailureMessage15);
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Alertlist.Add(loginfo.FailureMessage16);
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Alertlist.Add(loginfo.FailureMessage17);
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Alertlist.Add(loginfo.FailureMessage18);
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Alertlist.Add(loginfo.FailureMessage19);
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Alertlist.Add(loginfo.FailureMessage20);
|
Alertlist.RemoveAll(o => o == 0);
|
string alertall = "";
|
string warnmsg = "";
|
i = 1;
|
foreach (var alert in Alertlist)
|
{
|
alertall += (alert + "\r\n");
|
var codeinfo = codelist.Where(o => o.Code == alert.ToString()).FirstOrDefault();
|
if (codeinfo != null && codeinfo.Code.Length > 0)
|
{
|
warnmsg += (i.ToString() + "." + (codeinfo.CodeDesc ?? codeinfo.Code) + "\r\n");
|
}
|
else
|
{
|
warnmsg += (i.ToString() + "." + alert.ToString() + "\r\n");
|
}
|
i++;
|
}
|
#endregion
|
//var alertall = string.Join("\r\n", Alertlist.OrderBy(o=>o));
|
|
|
EquipmentWorkingLog infolog = new EquipmentWorkingLog();
|
infolog.Id = Yitter.IdGenerator.YitIdHelper.NextId();
|
infolog.LogAddTime = DateTimeHelper.GetDateTime();
|
infolog.WorkPieceLogID = loginfo2.Id;
|
infolog.EquipmentID = info.EquipmentID;
|
bool isAddEquipmentWorkingLog = false;
|
|
bool isStatechange = false;
|
|
#region 设备状态处理
|
|
//故障》警告》其他
|
if (loginfo.IsCloseAlert)
|
{//故障
|
info.AlertTime = info.AlertTime ?? DateTime.Now;
|
info.FailureType = "";
|
info.WarnType = "";
|
info.Alertmsg = faultmsg;//这个需要代码对应字典维护信息才知道
|
info.FailureType = faultall;
|
State = ((int)EnumEquipmentCurrentStateDisplay.故障).ToString();
|
|
|
//infolog.FailureStartTime = DateTimeHelper.GetDateTime();
|
//infolog.FailureType = faultall;
|
//infolog.FailureMsg = faultmsg;
|
if (loginfo.IsMessage)
|
{
|
info.WarnTime = info.WarnTime ?? DateTime.Now;
|
info.Warnmsg = warnmsg;//这个需要代码对应字典维护信息才知道
|
info.WarnType = alertall;
|
}
|
}
|
//else if (loginfo.IsMessage)
|
//{//警告
|
// info.AlertTime = null;
|
// info.Alertmsg = "";//这个需要代码对应字典维护信息才知道
|
// info.FailureType = "";
|
|
// info.WarnTime = info.WarnTime ?? DateTime.Now;
|
// info.Warnmsg = warnmsg;//这个需要代码对应字典维护信息才知道
|
// info.WarnType = alertall;
|
|
// //infolog.WarnStartTime = DateTimeHelper.GetDateTime();
|
// //infolog.WarnType = alertall;
|
// //infolog.Warnmsg = warnmsg;
|
// State = ((int)EnumEquipmentCurrentStateDisplay.警告).ToString();
|
//}
|
else
|
{//告警结束，获取有告警的数据，然后关闭他
|
info.AlertTime = null;
|
info.Alertmsg = "";//这个需要代码对应字典维护信息才知道
|
info.FailureType = "";
|
info.WarnType = "";
|
info.WarnTime = null;
|
info.Warnmsg = "";
|
if (loginfo.IsMessage)
|
{//警告会覆盖下面的状态，先不用警告了
|
info.WarnTime = info.WarnTime ?? DateTime.Now;
|
info.Warnmsg = warnmsg;//这个需要代码对应字典维护信息才知道
|
info.WarnType = alertall;
|
}
|
if (info.EquipmentCurrentState == null || (!info.EquipmentCurrentState.Equals(((int)EnumEquipmentCurrentStateDisplay.离线).ToString())))
|
{//如果设备状态为离线，则此处不需要判断任何信息
|
if (loginfo.IsNormalProduction && !loginfo.LackMaterial && !loginfo.FullMaterial)
|
{//自动运行状态+不缺料+不堵料
|
State = ((int)EnumEquipmentCurrentStateDisplay.生产).ToString();
|
}
|
else if (loginfo.IsNormalProduction && loginfo.FullMaterial)
|
{//自动运行状态+下料道满料 = 完成 （就是有生产出来但没有出设备）
|
State = ((int)EnumEquipmentCurrentStateDisplay.完成).ToString();
|
}
|
else
|
{//其他状态全算待机
|
State = ((int)EnumEquipmentCurrentStateDisplay.待机).ToString();
|
CommonHandleEnumEquipmentCurrentState(db, info, ref State); //公共处理 设备当前状态 [Editby shaocx,2025-01-07]
|
}
|
}
|
}
|
if (!string.IsNullOrEmpty(State) && State != info.EquipmentCurrentState)
|
{//只有状态出现变化才变更,状态变更，肯定有新的一条数据
|
|
//状态变更，获取旧状态的信息，若有则更新(准确的说，只要没有结束时间的设备状态都需要更新结束时间，以便于插入新的数据)
|
var equlogState = db.EquipmentWorkingLog.Where(o => o.EquipmentID == loginfo.EquipmentID
|
&& o.EquipmentStateStartTime != null && o.EquipmentStateStartTime != DateTime.MinValue && (o.EquipmentStateEndTime == null || o.EquipmentStateEndTime == DateTime.MinValue)
|
//&& o.EquipmentState== info.EquipmentCurrentState
|
)
|
.OrderByDescending(o => o.EquipmentStateStartTime).FirstOrDefault();
|
|
if (equlogState != null)
|
{
|
equlogState.MonitoringPoint = loginfo.MonitoringPoint;
|
equlogState.EquipmentStateEndTime = DateTimeHelper.GetDateTime();
|
}
|
|
info.UpdatedUserName = loginfo.MonitoringPoint;
|
info.UpdatedTime = DateTime.Now;
|
info.EquipmentCurrentState = State;
|
|
//状态变更，需要更新原来的，肯定会插入新的
|
infolog.EquipmentState = State;
|
infolog.EquipmentStateStartTime = DateTimeHelper.GetDateTime();
|
infolog.WorkingProcedure = loginfo.WorkingProcedure;
|
infolog.MonitoringPoint = loginfo.MonitoringPoint;
|
infolog.Remarks = "告警信息出现变更3";
|
infolog.UpdateDesc = (infolog.UpdateDesc ?? "") + $"设备状态变更为{((EnumEquipmentCurrentStateDisplay)int.Parse(State)).ToString()}\r\n";
|
isAddEquipmentWorkingLog = true;
|
isStatechange = true;
|
}
|
#endregion
|
|
//1.有故障则是故障状态， 有故障信息+告警信息
|
//2.没有故障有告警则是告警状态，有告警信息
|
//3.即没故障，也没告警，则是其他状态
|
|
//查找是否有未结束的故障
|
var equlogFailure = db.EquipmentWorkingLog.Where(o => o.EquipmentID == loginfo.EquipmentID
|
&& o.FailureStartTime != null && o.FailureStartTime != DateTime.MinValue && (o.FailureEndTime == null || o.FailureEndTime == DateTime.MinValue))
|
.OrderByDescending(o => o.FailureStartTime).FirstOrDefault();
|
if (loginfo.IsCloseAlert)
|
{//有故障标志位，设备状态若有变更则肯定有新增，此处直接更新即可
|
//有故障标志位，设备状态若没有更新，有故障，也不会插入新的（有故障设备状态变更肯定是变成故障）
|
infolog.FailureStartTime = DateTimeHelper.GetDateTime();
|
infolog.FailureType = faultall;
|
infolog.FailureMsg = faultmsg;
|
infolog.WorkingProcedure = loginfo.WorkingProcedure;
|
infolog.MonitoringPoint = loginfo.MonitoringPoint;
|
infolog.Remarks = "故障信息出现变更1";
|
infolog.UpdateDesc = (infolog.UpdateDesc ?? "") + "故障信息变更\r\n";
|
}
|
else
|
{
|
if (equlogFailure != null)
|
{//故障关闭的
|
equlogFailure.MonitoringPoint = loginfo.MonitoringPoint;
|
equlogFailure.FailureEndTime = DateTimeHelper.GetDateTime();
|
}
|
}
|
|
//查找是否有未结束的告警
|
var equlogalert = db.EquipmentWorkingLog.Where(o => o.EquipmentID == loginfo.EquipmentID
|
&& o.WarnStartTime != null && o.WarnStartTime != DateTime.MinValue && (o.WarnEndTime == null || o.WarnEndTime == DateTime.MinValue))
|
.OrderByDescending(o => o.WarnStartTime).FirstOrDefault();
|
if (loginfo.IsMessage)
|
{//若有告警，如果有设备状态变更，肯定插入，此处只修改即可
|
//若有告警，如果设备状态没有变更，有告警，也不插入新的（问题：当状态没有更改，如一直是故障，但告警信息有变化，怎么办 ps：此处先不管）
|
infolog.WarnStartTime = DateTimeHelper.GetDateTime();
|
infolog.WarnType = alertall;
|
infolog.Warnmsg = warnmsg;
|
infolog.WorkingProcedure = loginfo.WorkingProcedure;
|
infolog.MonitoringPoint = loginfo.MonitoringPoint;
|
infolog.Remarks = "告警信息出现变更2";
|
infolog.UpdateDesc = (infolog.UpdateDesc ?? "") + "告警信息变更\r\n";
|
}
|
else
|
{
|
if (equlogalert != null)
|
{//故障关闭的
|
equlogalert.MonitoringPoint = loginfo.MonitoringPoint;
|
equlogalert.WarnEndTime = DateTimeHelper.GetDateTime();
|
}
|
}
|
|
if (isAddEquipmentCurrentMonitor)
|
{
|
info.Id = Yitter.IdGenerator.YitIdHelper.NextId();
|
db.EquipmentCurrentMonitor.Add(info);
|
}
|
if (isAddEquipmentWorkingLog)
|
{
|
db.EquipmentWorkingLog.Add(infolog);
|
}
|
}
|
catch (Exception e)
|
{
|
loginfo2.Remarks = $"{loginfo2.MonitoringPoint}设备监控更新数据异常{e.Message}.{e.StackTrace}";
|
Log4NetHelper.WriteErrorLog(type, $"{loginfo2.MonitoringPoint}设备监控更新数据异常{e.Message}.{e.StackTrace}");
|
}
|
|
//db.WorkPieceLog.Add(loginfo2);//插入设备采集日志表
|
db.SaveChanges();
|
}
|
}
|
|
|
/// <summary>
|
/// 公共处理 设备当前状态
|
/// </summary>
|
/// <param name="db"></param>
|
/// <param name="info"></param>
|
/// <param name="state"></param>
|
private static void CommonHandleEnumEquipmentCurrentState(DbModel db, EquipmentCurrentMonitor info, ref string state)
|
{
|
try
|
{
|
//如果是OP35，则处理，如果不是，则不处理
|
var query_WorkingProcedure = "OP35";
|
if (info.WorkingProcedure == query_WorkingProcedure)
|
{
|
var quereyCreateTime = DateTime.Now.AddMinutes(-5);
|
//判断10分钟之内 ，只进 不出
|
var num = db.WorkPieceProcess.Where(o => o.WorkingProcedureCurrent == query_WorkingProcedure
|
&& (o.EndTime == null || o.EndTime <= DateTime.MinValue)
|
&& o.CreatedTime >= quereyCreateTime
|
).Count();
|
if (num > 0)
|
{
|
state = ((int)EnumEquipmentCurrentStateDisplay.生产).ToString();
|
return;
|
}
|
}
|
else
|
{
|
return;
|
}
|
return;
|
}
|
catch (Exception)
|
{
|
return;
|
}
|
}
|
|
|
/// <summary>
|
/// 心跳监控
|
/// </summary>
|
/// <param name="loginfo"></param>
|
/// <param name="type"></param>
|
public static void EquipmentBeartBeatMonitor(WorkPieceLogMiddle loginfo, LogType type)
|
{
|
|
using (DbModel db = new DbModel())
|
{
|
bool isAddEquipmentCurrentMonitor = false;
|
EquipmentCurrentMonitor info = new EquipmentCurrentMonitor();
|
info = db.EquipmentCurrentMonitor.Where(o => o.WorkingProcedure == loginfo.WorkingProcedure).FirstOrDefault();
|
if (info == null)
|
{//没有工件信息，不做更新
|
Log4NetHelper.WriteErrorLog(type, $"设备{loginfo.EquipmentID} 告警监控{loginfo.MonitoringPoint} 没有获取到设备监控信息，现新增");
|
info = EntityPropHelper.Mapper<EquipmentCurrentMonitor, WorkPieceLogMiddle>(loginfo);
|
isAddEquipmentCurrentMonitor = true;
|
info.EquipmentCurrentState = ((int)EnumEquipmentCurrentStateDisplay.待机).ToString();
|
info.IsDeleted = false;
|
}
|
string state = "";
|
|
|
EquipmentWorkingLog infolog = new EquipmentWorkingLog();
|
infolog.Id = Yitter.IdGenerator.YitIdHelper.NextId();
|
infolog.LogAddTime = DateTimeHelper.GetDateTime();
|
infolog.WorkPieceLogID = loginfo.Id;
|
infolog.EquipmentID = info.EquipmentID;
|
bool isAddEquipmentWorkingLog = false;
|
|
if (!loginfo.IsConnect)
|
{//最新状态为离线
|
state = ((int)EnumEquipmentCurrentStateDisplay.离线).ToString();
|
info.EquipmentCurrentState = state;
|
info.UpdatedUserName = loginfo.MonitoringPoint;
|
info.UpdatedTime = DateTime.Now;
|
info.Alertmsg = "设备离线";
|
info.AlertTime = DateTimeHelper.GetDateTime();
|
info.FailureType = "";
|
|
//若没有离线的信息，则新增一条
|
var equlog = db.EquipmentWorkingLog.Where(o => o.EquipmentID == loginfo.EquipmentID
|
&& o.EquipmentStateStartTime != null && o.EquipmentStateStartTime != DateTime.MinValue && (o.EquipmentStateEndTime == null || o.EquipmentStateEndTime == DateTime.MinValue)
|
&& o.EquipmentState.Equals(state)
|
).OrderByDescending(o => o.EquipmentStateStartTime).FirstOrDefault();
|
|
if (equlog == null)
|
{
|
infolog.EquipmentState = state;
|
infolog.EquipmentStateStartTime = DateTimeHelper.GetDateTime();
|
infolog.WorkingProcedure = loginfo.WorkingProcedure;
|
infolog.MonitoringPoint = loginfo.MonitoringPoint;
|
infolog.Remarks = "离线";
|
infolog.UpdateDesc = (infolog.UpdateDesc ?? "") + $"设备状态变更为{((EnumEquipmentCurrentStateDisplay)int.Parse(state)).ToString()}\r\n";
|
isAddEquipmentWorkingLog = true;
|
}
|
//若有非离线的状态数据，则更新
|
var equlog2 = db.EquipmentWorkingLog.Where(o => o.EquipmentID == loginfo.EquipmentID
|
&& o.EquipmentStateStartTime != null && o.EquipmentStateStartTime != DateTime.MinValue && (o.EquipmentStateEndTime == null || o.EquipmentStateEndTime == DateTime.MinValue)
|
&& !o.EquipmentState.Equals(state)
|
).OrderByDescending(o => o.EquipmentStateStartTime).FirstOrDefault();
|
if (equlog2 != null)
|
{
|
equlog2.MonitoringPoint = loginfo.MonitoringPoint;
|
equlog2.EquipmentStateEndTime = DateTimeHelper.GetDateTime();
|
}
|
|
}
|
else
|
{//最新状态为开机
|
if (((int)EnumEquipmentCurrentStateDisplay.离线).ToString() == info.EquipmentCurrentState)
|
{//只有离线状态，才能变成开机
|
state = ((int)EnumEquipmentCurrentStateDisplay.待机).ToString();
|
info.EquipmentCurrentState = state;
|
info.UpdatedUserName = loginfo.MonitoringPoint;
|
info.UpdatedTime = DateTime.Now;
|
info.Alertmsg = "";
|
info.AlertTime = null;
|
|
//有离线的数据，则更新
|
var equlog = db.EquipmentWorkingLog.Where(o => o.EquipmentID == loginfo.EquipmentID
|
&& o.EquipmentStateStartTime != null && o.EquipmentStateStartTime != DateTime.MinValue && (o.EquipmentStateEndTime == null || o.EquipmentStateEndTime == DateTime.MinValue)
|
&& o.EquipmentState.Equals(((int)EnumEquipmentCurrentStateDisplay.离线).ToString())
|
).OrderByDescending(o => o.EquipmentStateStartTime).FirstOrDefault();
|
if (equlog != null)
|
{
|
equlog.MonitoringPoint = loginfo.MonitoringPoint;
|
equlog.EquipmentStateEndTime = DateTimeHelper.GetDateTime();
|
|
}
|
//离线变开机，肯定会插入一条
|
infolog.EquipmentState = state;
|
infolog.EquipmentStateStartTime = DateTimeHelper.GetDateTime();
|
infolog.WorkingProcedure = loginfo.WorkingProcedure;
|
infolog.MonitoringPoint = loginfo.MonitoringPoint;
|
infolog.Remarks = "开机";
|
infolog.UpdateDesc = (infolog.UpdateDesc ?? "") + $"设备状态变更为{((EnumEquipmentCurrentStateDisplay)int.Parse(state)).ToString()}\r\n";
|
isAddEquipmentWorkingLog = true;
|
}
|
}
|
if (isAddEquipmentWorkingLog)
|
{
|
db.EquipmentWorkingLog.Add(infolog);
|
}
|
if (isAddEquipmentCurrentMonitor)
|
{
|
info.Id = Yitter.IdGenerator.YitIdHelper.NextId();
|
db.EquipmentCurrentMonitor.Add(info);
|
}
|
|
db.SaveChanges();
|
}
|
}
|
|
public static void ThreadMonitor(ThreadStatusMonitorMiddle threadinfo)
|
{
|
ThreadMonitor(EntityPropHelper.Mapper<ThreadStatusMonitor, ThreadStatusMonitorMiddle>(threadinfo));
|
try
|
{
|
SystemValue.UpdateMainList(threadinfo);
|
|
}
|
catch (Exception ex)
|
{
|
|
}
|
}
|
public static void ThreadMonitor(ThreadStatusMonitor threadinfo)
|
{
|
try
|
{
|
using (DbModel db = new DbModel())
|
{
|
var info = db.ThreadStatusMonitor.Where(o => o.Threadcode == threadinfo.Threadcode).FirstOrDefault();
|
if (info == null || info.Id == 0)
|
{//没有工件信息，不做更新
|
threadinfo.Id = Yitter.IdGenerator.YitIdHelper.NextId();
|
threadinfo.CreatedTime = DateTimeHelper.GetDateTime();
|
threadinfo.CreatedUserName = threadinfo.Threadcode;
|
db.ThreadStatusMonitor.Add(threadinfo);
|
|
}
|
else
|
{//更新表WorkPieceInfo
|
info.Remarks = threadinfo.Remarks;
|
info.ErrorMsg = threadinfo.ErrorMsg;
|
info.Threadendtime = DateTimeHelper.GetDateTime();//每次都更新
|
info.ThreadId = threadinfo.ThreadId;
|
info.ThreadFrequency = threadinfo.ThreadFrequency;
|
info.UpdatedTime = DateTimeHelper.GetDateTime();
|
info.UpdatedUserName = threadinfo.Threadcode;
|
info.Threadlastmodifytime = threadinfo.Threadlastmodifytime > DateTime.MinValue ? threadinfo.Threadlastmodifytime : info.Threadlastmodifytime;//如果有传参则更新
|
//if (info.Threadstatue==1)
|
//{
|
// info.Threadlastmodifytime = DateTimeHelper.GetDateTime();//最新跑到数据
|
//}
|
}
|
db.SaveChanges();
|
}
|
|
}
|
catch (Exception ex)
|
{
|
|
}
|
}
|
|
#region 业务方法
|
|
/// <summary>
|
/// 【质量数据更新专用】 dict中前面一个是原对象，后面一个是目标对象
|
/// </summary>
|
/// <param name="WorkingProcedure"></param>
|
/// <returns></returns>
|
public static Dictionary<string, string> GetQualityDataInfoUpdate(WorkPieceLogMiddle logMiddle, string WorkingProcedure = "", string MonitoringPoint = "")
|
{
|
Dictionary<string, string> dict = new Dictionary<string, string>();
|
|
dict.Add("QualityState", "QualityState");
|
dict.Add("EquipmentID", "EquipmentID");
|
dict.Add("WorkingProcedure", "WorkingProcedure");
|
dict.Add("QualityStateUpdateMode", "QualityStateUpdateMode");
|
dict.Add("QualityStateUpdateUser", "QualityStateUpdateUser");
|
dict.Add("OfflineTime", "OfflineTime");
|
|
switch (WorkingProcedure)
|
{
|
case "OP10":
|
dict.Add("QualityOP10To1", "QualityOP10To1");
|
|
dict.Add("QualityNoOk", "QualityNoOk_OP10");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP10");
|
break;
|
case "OP20":
|
dict.Add("QualityOP20To1", "QualityOP20To1");
|
|
dict.Add("QualityNoOk", "QualityNoOk_OP20");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP20");
|
break;
|
case "OP30":
|
dict.Add("QualityNoOk", "QualityNoOk_OP30");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP30");
|
|
switch (MonitoringPoint)
|
{
|
case "OP3002CH3":
|
dict.Add("QualityOP30To1", "QualityOP30To1");
|
break;
|
case "OP3002CH4":
|
dict.Add("QualityOP30To2", "QualityOP30To2");
|
dict.Add("QualityOP30To8", "QualityOP30To8");
|
break;
|
case "OP3002CH5":
|
dict.Add("QualityOP30To3", "QualityOP30To3");
|
dict.Add("QualityOP30To4", "QualityOP30To4");
|
dict.Add("QualityOP30To5", "QualityOP30To5");
|
dict.Add("QualityOP30To9", "QualityOP30To9");
|
dict.Add("QualityOP30To10", "QualityOP30To10");
|
dict.Add("QualityOP30To11", "QualityOP30To11");
|
break;
|
case "OP3002CH6":
|
dict.Add("QualityOP30To6", "QualityOP30To6");
|
dict.Add("QualityOP30To7", "QualityOP30To7");
|
break;
|
default:
|
break;
|
}
|
break;
|
case "OP35":
|
dict.Add("QualityOP35To1", "QualityOP35To1");
|
dict.Add("QualityOP35To2", "QualityOP35To2");
|
|
dict.Add("QualityNoOk", "QualityNoOk_OP35");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP35");
|
|
break;
|
case "OP40":
|
dict.Add("QualityOP40To1", "QualityOP40To1");
|
|
dict.Add("QualityNoOk", "QualityNoOk_OP40");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP40");
|
break;
|
case "OP60":
|
dict.Add("QualityOP60To1", "QualityOP60To1");
|
dict.Add("QualityOP60To2", "QualityOP60To2");
|
|
dict.Add("QualityNoOk", "QualityNoOk_OP60");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP60");
|
|
break;
|
case "OP70":
|
dict.Add("QualityOP70To1", "QualityOP70To1");
|
dict.Add("QualityOP70To2", "QualityOP70To2");
|
dict.Add("QualityOP70To3", "QualityOP70To3");
|
break;
|
case "OP80":
|
//dict.Add("OP80NewCode", "OP80NewCode");
|
dict.Add("QualityOP80To1", "QualityOP80To1");
|
dict.Add("QualityOP80To2", "QualityOP80To2");
|
dict.Add("QualityOP80To3", "QualityOP80To3");
|
dict.Add("QualityOP80To4", "QualityOP80To4");
|
dict.Add("QualityOP80To5", "QualityOP80To5");
|
dict.Add("QualityOP80To6", "QualityOP80To6");
|
dict.Add("QualityOP80To7", "QualityOP80To7");
|
dict.Add("QualityOP80To8", "QualityOP80To8");
|
dict.Add("QualityOP80To9", "QualityOP80To9");
|
dict.Add("QualityOP80To10", "QualityOP80To10");
|
|
//新增 【Editby shaocx,2024-06-16】
|
dict.Add("QualityOP80_Houdu", "QualityOP80_Houdu");
|
dict.Add("QualityOP80_ZXJ", "QualityOP80_ZXJ");
|
dict.Add("QualityOP80_DTKYZD", "QualityOP80_DTKYZD");
|
dict.Add("QualityOP80_XTSMYD", "QualityOP80_XTSMYD");
|
dict.Add("QualityOP80_XTXMYD", "QualityOP80_XTXMYD");
|
dict.Add("QualityOP80_D_TKZJ", "QualityOP80_D_TKZJ");
|
dict.Add("QualityOP80_D_S_X", "QualityOP80_D_S_X");
|
dict.Add("QualityOP80_D_S_Y", "QualityOP80_D_S_Y");
|
dict.Add("QualityOP80_D_X_X", "QualityOP80_D_X_X");
|
dict.Add("QualityOP80_D_X_Y", "QualityOP80_D_X_Y");
|
dict.Add("QualityOP80_X_TKZJ", "QualityOP80_X_TKZJ");
|
dict.Add("QualityOP80_X_S_X", "QualityOP80_X_S_X");
|
dict.Add("QualityOP80_X_S_Y", "QualityOP80_X_S_Y");
|
dict.Add("QualityOP80_X_X_X", "QualityOP80_X_X_X");
|
dict.Add("QualityOP80_X_X_Y", "QualityOP80_X_X_Y");
|
|
|
dict.Add("QualityNoOk", "QualityNoOk_OP80");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason_OP80");
|
|
break;
|
default:
|
break;
|
}
|
return dict;
|
}
|
|
/// <summary>
|
/// 【工件或工序数据数据更新专用】 dict中前面一个是原对象，后面一个是目标对象
|
/// </summary>
|
/// <param name="WorkingProcedure"></param>
|
/// <returns></returns>
|
public static Dictionary<string, string> GetWorkPieceInfoUpdateForQualityNoOk(WorkPieceLogMiddle loginfo)
|
{
|
Dictionary<string, string> dict = new Dictionary<string, string>();
|
|
//if (loginfo.QualityState != null)
|
//{
|
// QualityState qualityState;
|
// bool isRight = Enum.TryParse<QualityState>(loginfo.QualityState.ToString(), out qualityState);
|
// if (isRight && (qualityState == QualityState.NG || qualityState == QualityState.Suspected))
|
// {
|
|
// }
|
//}
|
|
dict.Add("QualityNoOk", "QualityNoOk");
|
dict.Add("QualityNoOkReason", "QualityNoOkReason");
|
|
return dict;
|
}
|
|
public static void SetQualityNoOk_WorkPieceInfo(WorkPieceLogMiddle logMiddle, ref WorkPieceInfo pieceInfo)
|
{
|
if (!IsWirteQualityNoOk(logMiddle, pieceInfo.QualityNoOk)) return;
|
|
pieceInfo.QualityNoOk = logMiddle.QualityNoOk;
|
pieceInfo.QualityNoOkReason = logMiddle.QualityNoOkReason;
|
}
|
public static void SetQualityNoOk_WorkPieceProcess(WorkPieceLogMiddle logMiddle, ref WorkPieceProcess pieceProcess)
|
{
|
if (!IsWirteQualityNoOk(logMiddle, pieceProcess.QualityNoOk)) return;
|
|
pieceProcess.QualityNoOk = logMiddle.QualityNoOk;
|
pieceProcess.QualityNoOkReason = logMiddle.QualityNoOkReason;
|
}
|
|
/// <summary>
|
/// 是否需要重写 NOOK原因
|
/// </summary>
|
/// <param name="logMiddle"></param>
|
/// <param name="pieceInfo"></param>
|
/// <returns></returns>
|
public static bool IsWirteQualityNoOk(WorkPieceLogMiddle logMiddle, int? qualityNoOk)
|
{
|
if (logMiddle.WorkingProcedure == (WorkingProcedureForHMI.OP30).ToString())
|
{
|
//特殊逻辑：按照OP30的顺序判断
|
if (logMiddle.QualityNoOk != null && qualityNoOk != null
|
&& (
|
qualityNoOk == (int)QualityNoOkEnum.OP30压衬套工位力矩超差
|
|| qualityNoOk == (int)QualityNoOkEnum.OP30涨断工位力矩超差
|
|| qualityNoOk == (int)QualityNoOkEnum.OP30终拧紧工位力矩超差
|
|| qualityNoOk == (int)QualityNoOkEnum.OP30预拧紧工位力矩超差
|
)
|
)
|
{
|
if ((int)logMiddle.QualityNoOk > (int)qualityNoOk)
|
{//不需要重新赋值
|
return false;
|
}
|
}
|
}
|
|
return true;
|
}
|
|
|
/// <summary>
|
/// 判断是否跳序
|
/// </summary>
|
/// <param name="loginfo"></param>
|
/// <param name="type"></param>
|
public static bool CheckQualityInfoComplete(WorkPieceInfo info, WorkPieceLog loginfo, LogType type)
|
{
|
//判断是否跳序
|
if (info == null || info.WorkPieceID.Length < 1)
|
{
|
Log4NetHelper.WriteErrorLog(type, $"校验工件信息{loginfo.WorkPieceID}工序是否跳序时，传入工件信息异常");
|
return true;//没取到工件信息，不做判断是否跳序
|
}
|
else
|
{
|
try
|
{
|
string wproStr = info.WorkingProcedureCurrent + loginfo.WorkingProcedure;
|
if (wproStr.Length != 8)
|
{
|
Log4NetHelper.WriteErrorLog(type, $"校验工件{info.WorkPieceID} {loginfo.WorkingProcedure}工序 是否跳序时，工序拼接有问题长度不为8位:{wproStr}");
|
return true;//工序拼接有问题
|
}
|
if (!ConfigHelper.GetConfigString("WorkingProcedureAllStr").Contains(wproStr))
|
{
|
Log4NetHelper.WriteErrorLog(type, $"校验工件{info.WorkPieceID} {loginfo.WorkingProcedure}工序 出现跳序，请设备注意:{wproStr}");
|
return false;
|
}
|
|
}
|
catch (Exception ex)
|
{
|
Log4NetHelper.WriteErrorLog(type, $"校验工件{info.WorkPieceID} {loginfo.WorkingProcedure}工序 是否跳序时出现异常", ex);
|
}
|
}
|
return true;
|
|
//using (var trans = db.Database.BeginTransaction())
|
//{ }
|
|
//var conStr = @"server=localhost;Database=EFDBO1;User ID=sa;Password=123456;";
|
//using (var connection = new SqlConnection(conStr))
|
//{
|
// connection.Open();
|
// using (var scope = new Transactionscope())
|
// {
|
|
// //AD0.Net
|
// var command = connection.CreateCommand();
|
// command.CommandText = "DELETE FROM T_RoleInfor";
|
// command.ExecuteNonQuery();
|
// //综合提交
|
// scope.complete();
|
// }
|
//}
|
}
|
/// <summary>
|
/// 解析二维码
|
|
/// </summary>
|
/// <param name="loginfo"></param>
|
/// <returns></returns>
|
public static WorkPieceInfo ParseQRCode(WorkPieceInfo loginfo)
|
{
|
if (string.IsNullOrEmpty(loginfo.WorkPieceID) || loginfo.WorkPieceID.Length != 22)
|
{
|
return loginfo;
|
}
|
loginfo.WorkPieceIDTo1 = loginfo.WorkPieceID.Substring(0, 2);
|
loginfo.WorkPieceIDTo2 = loginfo.WorkPieceID.Substring(2, 4);
|
loginfo.WorkPieceIDTo3 = loginfo.WorkPieceID.Substring(6, 6);
|
loginfo.WorkPieceIDTo4 = loginfo.WorkPieceID.Substring(12, 2);
|
loginfo.WorkPieceIDTo5 = loginfo.WorkPieceID.Substring(14, 4);
|
loginfo.WorkPieceIDTo6 = loginfo.WorkPieceID.Substring(18, 2);
|
loginfo.WorkPieceIDTo7 = loginfo.WorkPieceID.Substring(20, 2);
|
return loginfo;
|
}
|
|
/// <summary>
|
/// 设置中间变量的质量数据
|
/// </summary>
|
/// <param name="logMiddle"></param>
|
public static void SetLogMiddleForQuality(ref WorkPieceLogMiddle logMiddle)
|
{
|
|
logMiddle.QualityState = (int)((logMiddle.QualityStateStr.Equals("OK") || logMiddle.QualityStateStr.Equals("0K")) ? QualityStateEnum.OK : QualityStateEnum.NG);
|
|
//根据质量数据判断是否合格/不合格 【Editby shaocx,2024-06-25】
|
QualityNoOkEnum? qualityNoOkEnum = null;
|
QualityStateEnum qualityState = WorkPieceInfoManager.CalcQualityStateForOP(logMiddle, ref qualityNoOkEnum);
|
logMiddle.QualityState = (int)qualityState;
|
logMiddle.QualityStateStr = qualityState.ToString();
|
if (qualityNoOkEnum != null)
|
{
|
logMiddle.QualityNoOk = (int)qualityNoOkEnum;
|
logMiddle.QualityNoOkReason = qualityNoOkEnum.ToString();
|
}
|
}
|
|
/// <summary>
|
/// 计算OP 质量数据是否合格
|
/// </summary>
|
private static QualityStateEnum CalcQualityStateForOP(WorkPieceLogMiddle logMiddle, ref QualityNoOkEnum? qualityNoOkEnum)
|
{
|
QualityStateEnum qualityState = QualityStateEnum.Suspected;
|
if (logMiddle.WorkingProcedure == "OP60")
|
{//合格/不合格由 WMS自行判断
|
decimal _QualityOP60To1 = SystemHelper.GetDecimal(logMiddle.QualityOP60To1);
|
decimal _QualityOP60To2 = SystemHelper.GetDecimal(logMiddle.QualityOP60To2);
|
var isPass_QualityOP60To1 = false;
|
var isPass_QualityOP60To2 = false;
|
|
|
if (_QualityOP60To1 >= (decimal)53.018 && _QualityOP60To1 <= (decimal)53.030)
|
{
|
isPass_QualityOP60To1 = true;
|
}
|
else
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP60大头孔直径超差;
|
}
|
if (_QualityOP60To2 >= (decimal)22.005 && _QualityOP60To2 <= (decimal)22.011)
|
{
|
isPass_QualityOP60To2 = true;
|
}
|
else
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP60小头孔直径超差;
|
}
|
|
if (isPass_QualityOP60To1 && isPass_QualityOP60To2)
|
{
|
qualityState = QualityStateEnum.OK;
|
}
|
else
|
{
|
qualityState = QualityStateEnum.NG;
|
}
|
if (_QualityOP60To1 == 0 || _QualityOP60To2 == 0)
|
{
|
qualityState = QualityStateEnum.Suspected;
|
return qualityState;
|
}
|
return qualityState;
|
}
|
else if (logMiddle.WorkingProcedure == "OP80")
|
{//合格/不合格由 OP80 判断，QualityState 和 QualityStateStr 都在调用当前方法前 写入值了
|
if (logMiddle.QualityState == (int)QualityStateEnum.OK)
|
{
|
qualityState = QualityStateEnum.OK;
|
return qualityState;
|
}
|
|
decimal _QualityOP80_D_TKZJ = SystemHelper.GetDecimal(logMiddle.QualityOP80_D_TKZJ);
|
if (!(_QualityOP80_D_TKZJ >= (decimal)53.018 && _QualityOP80_D_TKZJ <= (decimal)53.03))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80大头孔直径超差;
|
}
|
|
decimal _QualityOP80_X_TKZJ = SystemHelper.GetDecimal(logMiddle.QualityOP80_X_TKZJ);
|
if (!(_QualityOP80_X_TKZJ >= (decimal)22.005 && _QualityOP80_X_TKZJ <= (decimal)22.011))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头孔直径超差;
|
}
|
|
decimal _QualityOP80_ZXJ = SystemHelper.GetDecimal(logMiddle.QualityOP80_ZXJ);
|
if (!(_QualityOP80_ZXJ >= (decimal)144.475 && _QualityOP80_ZXJ <= (decimal)144.525))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80中心距超差;
|
}
|
|
decimal _QualityOP80_DTKYZD = SystemHelper.GetDecimal(logMiddle.QualityOP80_DTKYZD);
|
if (!(_QualityOP80_DTKYZD >= (decimal)0 && _QualityOP80_DTKYZD <= (decimal)0.005))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80大头孔圆柱度超差;
|
}
|
|
decimal _QualityOP80_XTSMYD = SystemHelper.GetDecimal(logMiddle.QualityOP80_XTSMYD);
|
if (!(_QualityOP80_XTSMYD >= (decimal)0 && _QualityOP80_XTSMYD <= (decimal)0.003))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头孔圆度上面超差;
|
}
|
|
decimal _QualityOP80_XTXMYD = SystemHelper.GetDecimal(logMiddle.QualityOP80_XTXMYD);
|
if (!(_QualityOP80_XTXMYD >= (decimal)0 && _QualityOP80_XTXMYD <= (decimal)0.003))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头孔圆度下面超差;
|
}
|
|
decimal _QualityOP80To4 = SystemHelper.GetDecimal(logMiddle.QualityOP80To4);
|
if (!(_QualityOP80To4 >= (decimal)(-0.075) && _QualityOP80To4 <= (decimal)0.075))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头孔平行度弯曲超差;
|
}
|
|
decimal _QualityOP80To5 = SystemHelper.GetDecimal(logMiddle.QualityOP80To5);
|
if (!(_QualityOP80To5 >= (decimal)(-0.2) && _QualityOP80To5 <= (decimal)0.2))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头孔平行度扭曲超差;
|
}
|
|
decimal _QualityOP80To6 = SystemHelper.GetDecimal(logMiddle.QualityOP80To6);
|
if (!(_QualityOP80To6 >= (decimal)0 && _QualityOP80To6 <= (decimal)0.04))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80大头孔垂直度超差;
|
}
|
|
decimal _QualityOP80To10 = SystemHelper.GetDecimal(logMiddle.QualityOP80To10);
|
if (!(_QualityOP80To10 >= (decimal)0 && _QualityOP80To10 <= (decimal)0.04))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头孔垂直度超差;
|
}
|
|
decimal _QualityOP80_Houdu = SystemHelper.GetDecimal(logMiddle.QualityOP80_Houdu);
|
if (!(_QualityOP80_Houdu >= (decimal)21.80 && _QualityOP80_Houdu <= (decimal)21.85))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80厚度超差;
|
}
|
|
decimal _QualityOP80To1 = SystemHelper.GetDecimal(logMiddle.QualityOP80To1);
|
if (!(_QualityOP80To1 >= (decimal)364 && _QualityOP80To1 <= (decimal)385))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80大头端重量超差;
|
}
|
|
decimal _QualityOP80To2 = SystemHelper.GetDecimal(logMiddle.QualityOP80To2);
|
if (!(_QualityOP80To2 >= (decimal)143 && _QualityOP80To2 <= (decimal)155))
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP80小头端重量超差;
|
}
|
|
|
return qualityState;
|
}
|
else if (logMiddle.WorkingProcedure == "OP10")
|
{//合格/不合格由 QualityStateStr值判断
|
if (logMiddle.QualityState == (int)QualityStateEnum.NG)
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP10厚度超差;
|
}
|
else
|
{
|
qualityState = QualityStateEnum.OK;
|
}
|
return qualityState;
|
}
|
else if (logMiddle.WorkingProcedure == "OP20")
|
{//合格/不合格由 QualityStateStr值判断
|
if (logMiddle.QualityState == (int)QualityStateEnum.NG)
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP20小头孔直径超差;
|
}
|
else
|
{
|
qualityState = QualityStateEnum.OK;
|
}
|
return qualityState;
|
}
|
else if (logMiddle.WorkingProcedure == "OP30")
|
{//合格/不合格由 QualityStateStr值判断
|
if (logMiddle.QualityStateStr.Equals("OK"))
|
{
|
qualityState = QualityStateEnum.OK;
|
}
|
else
|
{
|
qualityState = QualityStateEnum.NG;
|
}
|
return qualityState;
|
}
|
else if (logMiddle.WorkingProcedure == "OP35")
|
{//合格/不合格由 QualityStateStr值判断
|
if (logMiddle.QualityState == (int)QualityStateEnum.NG)
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP35滚压力超差;
|
}
|
else
|
{
|
qualityState = QualityStateEnum.OK;
|
}
|
return qualityState;
|
}
|
else if (logMiddle.WorkingProcedure == "OP40")
|
{//合格/不合格由 QualityStateStr值判断
|
if (logMiddle.QualityState == (int)QualityStateEnum.NG)
|
{
|
qualityNoOkEnum = QualityNoOkEnum.OP40厚度超差;
|
}
|
else
|
{
|
qualityState = QualityStateEnum.OK;
|
}
|
return qualityState;
|
}
|
return qualityState;
|
}
|
|
|
/// <summary>
|
/// 获取质量状态值
|
/// </summary>
|
/// <param name="qualityState"></param>
|
/// <returns></returns>
|
public static int GetQualityStateValue(int? qualityState)
|
{
|
if (qualityState.HasValue == false)
|
{
|
return (int)QualityStateEnum.Suspected;
|
}
|
if (qualityState.Value == 1)
|
{
|
return (int)QualityStateEnum.OK;
|
}
|
if (qualityState.Value == 2)
|
{
|
return (int)QualityStateEnum.NG;
|
}
|
return (int)QualityStateEnum.Suspected;
|
}
|
|
|
#endregion
|
}
|
}
|
